How to improve the durability of the deceleration motor?

Gear reduction motor refers to the combination of a motor and a gear reduction gearbox. This combination can also be referred to as a micro gear reduction motor or a gear reduction motor. It is usually assembled by a professional gearbox manufacturer and shipped as a complete set and supplied with a single motor and gearbox.

Micro gear reduction motors generally achieve a certain purpose by driving the power of electric motors, internal combustion engines, or other high-speed operations through small gears on the input shaft of gear reducers or gearboxes to drive large gears. By adopting a multi-stage structure, the speed can be greatly reduced to increase the output torque of the reduction motor. Its core "force boosting reduction" function is to use the transmission of gears at all levels to achieve the purpose of speed reduction. The reducer is composed of gear pairs at all levels.

There are various methods to achieve the speed adjustment function of gear speed regulating motors, currently mainly by changing the speed through current, voltage, frequency, and so on.

Due to its small size, gear reduction motors can greatly save the internal space of mechanical equipment, allowing more space for the placement of other components inside the machinery, thereby greatly reducing the flexibility and cost issues of internal design of mechanical equipment. At the same time, the existence of reduction motors allows the internal operating speed of the machinery to be controlled, avoiding the disadvantages of too fast operating speed and high friction force, thereby greatly improving the durability of the machinery.

In order to maximize the performance of the gear reducer, we also need to pay attention to the following points during use:

1、 Possible causes of vibration

1. Loose screws, poor installation, and insufficient strength of the fixed base plate;

2. Damaged bearings and gears; Poor rotor efficiency;

3. Reasons such as excessive capacitance.

4. Possible solutions include re tightening screws and adjusting for defects. Strengthen the strength of the fixed base and conduct factory repairs.

2、 Possible causes of noise

1. Continuous noise: gear wear, bearing damage, motor stator and rotor friction;

2. Intermittent noise: Gear damage, foreign objects, burrs;

3. Periodic noise;

4. Sharp metal friction sound: caused by collision or breakage

5. Insufficient oil level

6. Possible solutions include checking for obvious scratches on the surface and returning it to the factory for repair.

3、 Possible causes of oil leakage

1. Poor sealing system;

2. The connection between the electric motor and the reducer is loose;

3. Excessive oil volume;

4. External force causes the centerline of the output shaft to shift;

5. Possible solutions include re tightening and adjusting external forces, and returning to the factory for repair.

After a period of use, micro gear reduction motors require regular maintenance and upkeep to ensure the longevity and quality of the motor.

1. For each part of the motor, it is necessary to regularly check whether the sealing and protective performance of the motor are intact;

2. For the internal components of the motor, they should be inspected at least once a year, cleaned and maintained in a timely manner;

3. It is necessary to regularly replace the oil and other components of the motor to ensure its normal operation.

If you want to learn more about gearboxes, please follow the industry news section on the official website of ProWay Transmission Technology. If you need detailed information on gearbox selection and 3D dimension drawings, please call us. We have professional technical engineers to provide you with selection services. Contact number: 13825717210, dedicated to serving you